Does your company use wire forming products? Wire forming is one of those things you’d want to do as conveniently as possible, especially if you run a restaurant or you own a kitchen supply chain.  

There are several wire form products in the market that you can’t miss. In many ways, wire form products for material handling are different from the traditional options you normally come across in the market.

That’s why we put together this guide to help you better understand what constitutes the wire forming process, including materials, machinery, products, and advantages. Keep reading to learn more!

What Constitutes Wire Forming?

Wire forming involves wire, either from a spooled coil or blank length, bending into different forms depending on specifications. The wires in the wire forming process are generally flexible, allowing them to bend into various shapes, sizes, forms, and overall specifications. 

Wire display fabrication can meet almost any size or scope in bakeries, restaurants, hospitals, or more. Some common applications might include:

• Angling
• Coiling
• Cutting
• Bending
• Shelving

These methods are ideal for custom fabrication like visual display racks or bakery shelves. You can find wire form products in nearly every industry, and it’s not hard to see why.

• Firstly, the level of toughness and strength of the wires that you can use in the process is virtually unlimited. This flexibility means that wire forming can produce parts for even automotive and heavy machinery industries.
• Secondly, wire forming is a very customizable process. Hence, applications that need precision turn to wire forming for their needs. The top wire companies can bring them into reality in anything you can design. 

How Machines Create Wire Forms

Wire forming is a broad term that generally describes shaping wires into different configurations. Wire forming is a versatile process, so the methods to form wires into different shapes may vary widely. However, the term normally describes an automatic wire forming process using machines. 

Of course, expect a custom wire basket fabrication to largely involve handcrafting. However, there are many aspects of such fabrication process that the top wire companies will utilize CNC wire benders. 

What Are CNC Wire Benders?

Wire forming requires a collection of sophisticated machines to produce top-notch wire form products – one of which is the CNC wire bending machine. “CNC” stands for “computer numerical controlled” bending. It’s a highly specialized process that produces precise wire forms. It typically consists of the following parts:

• Firstly, a computer
• Secondly, a robotic arm
• Lastly, servomotors

The computer feeds the required specifications into the CNC machine. Then, the robotic arm pushes the wire by controlling servo-driven rollers. These steps bend or shape the wires into specific configurations. This method creates precise wire forms into the correct shape and size every time.

Custom Wire Basket Fabrication

Wire form products like those for material handling and food packaging are mostly mass-produced. Many custom requests come from restaurant businesses and kitchen equipment suppliers. These companies needed to keep up with demand, so they turned to automated wire form machines. A wide machine can mass-produce wire forms with the help of mechanical tooling, multiple stages, and dies.

Wire form products generally take four steps to complete production. Keep reading to learn more about these steps below.