The world changes rapidly, and manufacturing companies must change alongside it. From simple hand tools to more advanced machinery, what was once a manual process has become automated and digitized. Manufacturing has evolved with the times.

One such advancement in contract manufacturing is laser metal cutting. Laser cutting has become a key way for manufacturers to achieve fast production, maintain consistency, and deliver high-quality products — all while saving valuable time. It is a process that has been around for decades. Today, it’s one of the most popular cutting methods in manufacturing.

What We’ll Cover:

 

What Is Laser Cutting?

The process works by focusing a beam of light on the material that needs cutting. The light heats the material and cuts through it.

This process leaves behind a clean cut without buffing down the edges afterward. This technology commonly helps the automotive, engineering, aerospace, consumer electronics, jewelry, and medical industries. It is fast, accurate, and versatile, which makes it perfect for use in manufacturing processes where precision is key.

Keep reading to discover how laser cutting can make your manufacturing process easier!

How Manufacturers Use Laser Cutting

Following the introduction to laser cutting, it’s essential to understand how manufacturers across various sectors are utilizing this technology to transform their production processes. Laser cutting, renowned for its precision and efficiency, is being leveraged in diverse ways:

Intricate Component Fabrication

Industries such as aerospace and automotive regularly employ laser cutting to produce intricate components with high precision. These can range from small, complex parts in aerospace engines to detailed panels in automotive manufacturing. The precision of laser cutting ensures that even the most intricate designs are produced accurately and consistently.

Customized Metal Works

In fields like construction and custom metalwork, laser cutting enables the creation of unique designs and patterns in metals. This capability is particularly valuable for architectural metalwork, where bespoke designs are a significant selling point.

Prototype Development

In product development, especially in electronics and consumer goods, laser cutting is used to create prototypes rapidly. This speeds up the design process, allowing for quicker iterations and faster product development cycles.

Production of Consumer Goods

Many everyday products, from jewelry to kitchen appliances, benefit from the precision of laser cutting. It allows for the production of consistent, high-quality parts that are essential for the mass production of consumer goods.

Medical Device Manufacturing

The medical industry relies on laser cutting to produce surgical tools and devices. The ability to produce small, precise, and sterile components is crucial in this field, and laser cutting is perfectly suited for such requirements.

By integrating laser cutting into their manufacturing processes, businesses are not only enhancing the quality and precision of their products. Still, they are also streamlining their production lines, leading to greater efficiency and reduced costs. This technological advancement is not just about cutting materials; it’s about opening up new possibilities in manufacturing and design.

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1) Laser Cutting Helps You Scale With Automation

Firstly, you can automate your manufacturing. This feature makes it a good option for producing large quantities of products with minimal human input.

Many CNC laser machines now use computer programs to execute the desired design. Engineers can input the metal-cutting process into a computer and let it do all the work.

The laser cutter will use the coordinates made on the computer to cut the material. This programming makes it an attractive choice for companies that need to scale up their production.

2) Laser Cutting Reduces Your Sheet Metal Fabrication Turnaround Time

Secondly, lasers are an innovative manufacturing process that creates high-quality products in a fraction of the time. This speed helps companies stay ahead of the supply chain and their competition!

The software lets design engineers send their design files and mass-produce them in hours. This advantage saves them time and improves your sheet metal quality control measures.

With this technology, you can produce up to 4 times as many parts as traditional methods. The high-tech metal laser cutting machine handles orders much faster daily, saving time while allowing you to focus on other tasks and still produce quality products. This automation means that you can produce more products in less time.

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3) Laser Cutting Builds More Complex Shapes

Thirdly, traditional cutting methods have a disadvantage in creating complex shapes with intricate detail. On the other hand, lasers help you make precise cuts as they allow for complex shapes with high levels of detail and precision.

The complexity and fine accuracy of manufacturing lasers are astounding. This benefit makes them an ideal solution for more complicated shapes that are difficult or impossible to make with a mechanical process.

Laser-based manufacturing allows for enhanced design for metal cutouts. Hence, design engineers can create better designs without having to worry about compromising on the shape. This process has revolutionized the manufacturing industry and made creating intricate shapes possible.

4) Laser Cutting Is a Cleaner Process

Fourthly, laser automation provides smooth cuts, which reduce the need for secondary deburring operations, saving time and increasing production. While traditional cutting creates rough edges, lasers provide a material with smoother and cleaner edges.

When cutting metal, the force and speed of the saw or sheer can often leave sharp burrs along the cut edge. Cut edges would need further deburred to remove the jagged edges and keep them safe for handling. These jagged burrs can cause damage to the metal and even create safety hazards if not promptly deburred.

Laser cutters avoid these issues because they leave a clean, finished edge compared to traditional cutting methods. The laser’s heat helps smooth the edges and produce an even edge without leaving burrs or rough edges.

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5) Laser Cutting Can Cut Material to Exact Specifications

Lastly, this cutting-edge technology is efficient at cutting through virtually every type of material on Earth. Its high temperature will allow for a quick cut of almost anything, regardless of its hardness.

Laser machines can cut through aluminum and harder materials like titanium. Positioning a laser over a certain area allows the laser beam to heat and work on the material. Once fully heated, the laser will melt and cut through this area.

There is little doubt that laser machines are here to stay, whether for prototyping or large-scale manufacturing. Technology is advancing rapidly and will only get better soon. With a laser cutter, there is no telling what you can create. 

When you need precision and quality combined, our metal laser cutting service is the right choice for your business! Regardless of your project, a laser-based manufacturing process guarantees the highest quality of finished parts. And with machinery that is second to none, we always ensure flawless results.

Key Takeaways

Cutting with a laser is an exciting alternative that many manufacturers have embraced. It allows them to cut with greater accuracy and speed than they can when using other methods. Nonetheless, there are some drawbacks to using lasers. These cutters require a certain level of training, typically using more power. 

Overall, metal laser cutting service requires less investment than other processes like wet cutting. The long-term benefits of laser machines can scale your manufacturing to the next level.

Scale your next project quickly and affordably with Wirefab!

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100% U.S.-Based Metal Laser Cutting Service

We’re here to be your greatest resource in contract manufacturing and laser metal cutting. We conduct all of our stainless steel wire forming in the heart of New England. Plus, we’re ready to ship anywhere in the U.S.!

Wirefab Inc. has over 65 years of experience in American contract manufacturing. Whether you need custom CNC machining, sheet metal fabrication, or material handling carts, we’re here to help. Above all, we’re always eager to solve our customers’ problems with a broad range of manufacturing capabilities. Contact us today to see how we can simplify your next project.

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